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Boeing Dreamliner Finally Takes Off – Three Years Late

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Economy passengers will notice dramatic changes. In addition to LCD screens, seats come with a power port for your laptop and are configured to slide forward when they recline instead of dropping precipitously into the lap of the passenger behind you.

“The 787 represents a new era for aircraft in terms of consumer use,” says Alex Hamilton, managing director of Early Bird Capital, a New York investment bank working with small cap companies and high net worth individuals. “Now the conversation inside the industry is that the Dreamliner truly is an amazing plane and a lot of people can’t wait to be in it.”

Airlines are embracing the Dreamliner, if only because of the cost advantages it offers. Unlike conventional aircraft that are sheathed in aluminum panels, more than half of the 787 is composed of composite materials, principally spun carbon fibers that are bonded by epoxy. The chemical composites are both stronger and lighter than metal. When combined with more efficient GE and Rolls Royce engines, the resulting aircraft uses 20% less fuel and is cheaper to maintain because composite material resists corrosion.

About the only people not pleased with the 787 are Boeing’s bankers. Over the course of three years the plane’s launch was delayed seven times because of supply chain problems, faulty designs and inefficiencies resulting from the reliance on hundreds of outside contractors.

In many ways, the 787 Dreamliner is a nightmare for an American union like the International Association of Machinists. Thousands of American jobs were lost to outsourcing. The planes engines and rear stabilizer wings are fabricated in Europe. Asia supplies the wheel wells and center fuselage. The landing gear doors are Canadian, while the trailing edges of both wings come all the way from Australia. “Just in time” manufacturing pioneered by the Japanese auto industry may make sense when putting together a Toyota. But Boeing farmed out the design as well as the manufacture of hundreds of thousands of parts and later suffered quality control issues.

The Dreamliner is a technological marvel. The one-piece composite fuselage eliminates some 1,500 aluminum sheets and between 40,000 to 50,000 fasteners. Computerized monitoring systems constantly scan for electrical and mechanical abnormalities that are instantly reported to ground-based computer systems the moment the plane touches down. These and other innovations no doubt please customers, but they do little to help Boeing recoup it investment that the Seattle Times reports to be in excess of $32 billion.

Boeing declines to say how many Dreamliners it must sell to break even, but some industry analysts believe it may be well into the 2020s before Boeing sees a positive return on its massive investment.

If judged on technology and aesthetics alone, Boeing’s Dreamliner is already a winner. On an international economy flight today it’s almost impossible to climb out of your seat if the person next to you is asleep. In business class it’s relatively easy to get up. But why would you want to given the fact that a dimly-lit, bone-dry cabin is as unpleasant in business as it is in economy.

Happily, the Dreamliner is a brand new experience. Getting there may be half the journey on a conventional aircraft. But on a Dreamliner it’s certainly the best half of the journey.

Text by David DeVoss for David DeVoss is editor & senior correspondent of the East-West News Service.

Image Credit: Boeing

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